Trunk Tools’ innovative use of generative AI is reshaping how construction teams access and manage project data in the field

Construction teams face a daily flood of data—plan documents, RFIs, contracts and submittals—all essential but often buried in complex document management systems.

What if finding answers was as simple as asking a question?

Sarah Buchner, founder and CEO of Trunk Tools, set out to make this vision a reality. “The biggest problem in construction is that we have a lot of data and we’re hardly doing anything with it because it’s so unstructured and difficult to analyze,” Buchner said.

Her company uses generative AI to provide a solution: a conversational, chat-based tool that lets project managers and superintendents access the information they need immediately. “You ask a question and get an answer, with links to original source documents. Click, and you get the original artifact.”

Inside TrunkText: How Generative AI Powers Smarter Construction Workflows

TrunkText is Trunk Tools’ chat agent that construction workers use to query project data. Powered by a large-language model (LLM), it can even automate workflows like comparing a submittal against project specifications.

“Instead of having a human sitting there comparing the two documents, it’s something AI can do,” Buchner said. “There are so many workflows in our day-to-day life that we just don’t need humans to do anymore.”

Real-World Impact: How TrunkText Streamlined the Baird Center Expansion Project

In 2021, Gilbane Building Co. began work on the $456 million Baird Center Expansion in Milwaukee, Wisconsin, a massive project involving more than 33 GB of data across approximately 21,000 documents. As deadlines approached, sifting through this mountain of data consumed precious time.


How Large-Language Models (LLMs) Turn Construction Data into Answers

Construction projects generate massive amounts of unstructured data—think plan documents, RFIs, submittals, contracts and daily reports.

The problem: Much of this information lives in separate files, formats and platforms, making it tough to access and analyze when decisions need to be made quickly.

This is where large-language models (LLMs) come in. LLMs are a type of artificial intelligence trained on vast amounts of text data. They excel at understanding language patterns, context and meaning—skills that make them perfect for simplifying complex construction data.

Here’s how LLMs work in construction:

  • Data Processing: When documents like contracts and submittals are uploaded into an AI-powered platform like TrunkText, the LLM scans and indexes their contents, turning them into searchable data.
  • Semantic Understanding: Unlike basic search engines that rely on keywords, LLMs understand the meaning behind queries. This means that if a project manager asks, “What’s the maximum load capacity for beam X?” the AI can find the relevant spec—even if the exact words aren’t in the document.
  • Contextual Answers: LLMs provide context-rich answers by linking directly to the source documents. Users don’t just get a response; they get the evidence behind it.
  • Automating Repetitive Tasks: Beyond answering questions, LLMs can also handle tasks like comparing specifications or generating summaries, reducing the need for manual work.

By turning unstructured project data into clear, actionable insights, LLMs can help construction teams save time, avoid costly mistakes and focus on getting the job done right. In a high-stakes industry where every minute counts, that’s a game changer.


To address this, Gilbane piloted Trunk Tools during the project’s final sprint in January 2024. Once documents were uploaded, the AI processed the data, enabling field workers to quickly retrieve information like plan document details or change orders.

“More than 30 minutes is often saved on questions asked in the field,” said Andrew Roy, superintendent on the Gilbane project. “It’s also positively benefiting the speed to response for the person asking the superintendent a question.”

By project completion in May 2024, the AI had answered nearly 250 questions, saving 20-40 minutes per query—equating to an estimated $100,000 or more per month in avoided rework costs. Critically, 87% of the answers were verified as accurate, giving teams confidence in its reliability.

From Job Sites to AI Innovation: Buchner’s Journey in Construction Tech

Buchner’s passion for construction began in Austria, where her father, a carpenter, often took her to job sites. “I started working on my first job when I was 12, and liked it,” she said. After nearly a decade in construction, she pursued advanced degrees in civil engineering, data science and business.


Top 3 Challenges AI Is Solving in Construction

  1. Data Overload: Construction projects generate thousands of documents, from plan documents to contracts. AI-powered tools organize and index this data, making it searchable and manageable.
  2. Slow Information Retrieval: Finding critical project details can take hours. AI chatbots like TrunkText provide instant answers, linking directly to source documents.
  3. Manual Document Comparisons: Tasks like checking submittals against specifications are time-consuming. AI automates these comparisons, reducing human error and speeding up approvals.

By addressing these challenges, AI is transforming how construction teams work—saving time, cutting costs and boosting efficiency.


While working on her Ph.D., Buchner encountered firsthand the difficulties of analyzing unstructured construction data. “I had to raise money to clean the data so I could do analytics,” she said. This experience highlighted the urgent need for better data management and access in the industry. When generative AI emerged, Buchner realized it could revolutionize construction workflows.

What’s Next: How AI Is Shaping the Future of Construction

Since founding Trunk Tools in 2021, Buchner has focused on creating AI tools that address real problems faced by field teams. The chat-based interface is intentionally intuitive, requiring minimal user training.

“Trained AI is really good at semantically connecting data with humans,” she said. “We’re used to talking to get the information we need. When more solution providers figure that out, we’re going to see a lot more chat-based tools like this.”

With tools like TrunkText, generative AI is no longer just a buzzword—it’s reshaping how construction teams work, saving time, cutting costs and unlocking the potential of data in the field.

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Municipalities must adopt digital collaboration tools to streamline permitting and meet CHIPS Act demands. Here’s how they can start

The CHIPS Act, a landmark investment to boost semiconductor manufacturing in the United States, promises to reshape the nation’s technology landscape. With more than $50 billion allocated for domestic production and billions more for research and development, the act represents a bold step toward reducing reliance on foreign chip suppliers.

Yet, while much of the focus has been on manufacturers and contractors, a critical piece of the puzzle lies with local governments.

Municipalities will play a pivotal role in the success of these projects, particularly in managing construction permitting and records. For these high-profile initiatives to succeed, local governments must embrace digital collaboration tools to streamline processes, minimize delays and align with the advanced systems used by contractors.

How Municipalities Drive Success in CHIPS Act Construction Projects

The CHIPS Act’s ambitious goals depend on efficient project management at all levels. Semiconductor plants, with their high-tech infrastructure and specialized requirements, demand a seamless permitting process to avoid costly delays. But many municipalities still rely on outdated, paper-based workflows for permitting and records management.

These inefficiencies risk creating bottlenecks that could derail timelines and escalate costs for critical projects.

Local governments are key gatekeepers in ensuring compliance with regulations while supporting contractors with the tools they need to execute efficiently. Adopting digital collaboration tools will be essential to meeting these demands.

Maximizing Efficiency with Digital Collaboration Tools for Municipalities

Digital collaboration tools are transforming construction workflows by offering centralized platforms for managing permits, plan reviews and records. These tools facilitate real-time communication between stakeholders, automate compliance tracking and reduce errors in documentation.

For municipalities, they offer an opportunity to modernize their systems and align with the digital practices contractors are increasingly adopting.

A 2019 study by McKinsey & Company highlights that digital tools can reduce project delays by up to 45% and improve productivity by 14% to 15% in large construction projects. Using such tools, municipalities can significantly enhance their ability to process permits, manage records and support CHIPS Act projects.

Lessons from Successful Digital Plan Review Implementation

Some municipalities have already begun transitioning to digital systems with impressive results.

The city of Seattle serves as a prime example of how digital plan review systems can revolutionize municipal permitting processes. By implementing Bluebeam, Seattle’s Department of Construction and Inspections transformed its approach to handling project submissions.

The city transitioned from cumbersome, paper-based workflows to a streamlined digital system that enabled real-time collaboration among stakeholders, improved accuracy in plan reviews and significantly reduced processing times.

Practical Strategies for Municipalities to Embrace Digital Transformation

Municipalities looking to modernize their processes can take the following steps to prepare for the demands of CHIPS Act projects:

  • Assess Current Processes: Conduct a workflow audit to identify inefficiencies in permitting and records management.
  • Invest in Digital Tools: Choose platforms tailored to municipal needs, such as those offering review capabilities, automated compliance tracking and document storage.
  • Train Staff: Provide training for staff to ensure a smooth transition to digital tools and minimize operational disruptions.
  • Collaborate with Contractors: Align workflows with contractors’ digital systems to ensure seamless communication and avoid mismatches.
  • Monitor and Optimize: Establish key performance indicators (KPIs) to measure the efficiency of new processes and make continuous improvements.

Addressing Challenges in Municipal Digital Transformation

While the benefits of digital transformation are clear, municipalities may face challenges such as budget constraints, resistance to change and integration difficulties. Addressing these issues requires a proactive approach:

  • Budget Constraints: Advocate for CHIPS Act funding to include allocations for local digital upgrades. 
  • Resistance to Change: Emphasize long-term cost savings and efficiency gains. 
  • Integration Challenges: Implement phased rollouts and seek vendor support for training and technical assistance.

Building a Future-Ready Vision for Modernized Municipalities

As semiconductor manufacturing becomes a cornerstone of the US economy, municipalities must rise to meet the challenge of supporting these projects efficiently.

Digital collaboration tools offer a pathway to modernize workflows, improve interdepartmental coordination and ensure compliance with complex regulations. By adopting these tools, local governments can position themselves as valuable partners in the success of the CHIPS Act.

Modernization is not just about keeping up with contractors; it is about creating a resilient, future-ready public sector capable of supporting large-scale, transformative projects.

As the CHIPS Act lays the foundation for America’s semiconductor future, municipalities can play a key role in building it—efficiently, effectively and digitally.

Explore Bluebeam and see how it can transform your projects today!

Interior designers do amazing work—here’s how Bluebeam can make their jobs easier

As you sit in your office, look out over the different workstations, cubicles, communal areas and conference rooms. Do you ever think about where all the furniture and fixtures came from? It’s no small stroke of luck that all the correct colors, textures and quantities showed up when delivered.

The interior designers responsible for this magic not only work to capture the look and feel of the indoor built environment, but they also consider traffic flow, occupancy restrictions and other code compliancy. If you’re interested in the how-to technical side of the tools below, check out my blog, “Bluebeam Revu for Interior Design.”

So, which Bluebeam features are most important for interior designers?

  • Groups
  • Layers
  • Spaces
  • VisualSearch
  • Legends
  • Digital Dashboards

Groups

Laying out large office spaces can have standard configurations multiplied several times throughout the space. Tagging each chair, desk and file cabinet can take a long time depending on the number of workstations. To help speed this up, several markups can be Grouped, allowing the user to copy/paste the entire workstation with all its components, thus reducing the number of picks and clicks significantly.

Layers

Sometimes office layouts can get busy and cluttered when you add power poles, data connections, ceiling-mounted projectors and wall-mounted screens. By creating a layer system in Bluebeam, you can hide or isolate each of these individually, making the plans much more comprehensive.

Spaces

Differentiating distinct areas on layout plans is another way to keep everything organized. Using Spaces in Bluebeam allows you to sketch out specific rooms, sections, departments or entire floors. As a result, you can sort fixtures by room number or department. If you have eight employees on the finance team, for instance, your counts for chairs and desks should report eight of each. You can have a breakdown of fixtures per department and quickly get totals per floor or entire layout.


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VisualSearch

With many of the equipment and fixtures being labeled on the plans, a visual search is extremely powerful for finding all instances of a particular chair, desk or power pole. Bluebeam has the ability to search for a specific layout of pixels forming a symbol. The ability to count all the office chairs in one search saves considerable time over shifting through drawings clicking on each one individually.

Legends

Having the ability to display fixture counts directly on a printed sheet helps everyone downstream. From delivery to installation, it’s important to know what goes where and how many. Legends in Bluebeam provide accurate counts directly on the layout sheet along with other important specifications. Customized data can be sorted, filtered and displayed, putting the most valuable information at the forefront.

Digital Dashboards

Often a client may not be familiar with drawings or specifications and may need a more visual representation of the package they’re purchasing. A Digital Dashboard using Bluebeam is a powerful way to convey industry data to the design team while being extremely visual for the client. The design quickly comes to life with a look and performance of a common website. Digital Dashboards show different views, product images and use hyperlinks in a universally understood language.

These are just a few of the essential tools and functions in Bluebeam helping interior designers efficiently lay out and accurately count fixtures while communicating with the client.

Learn more ways Bluebeam can change your life.

Learn about the impact of AI on job security, data protection and industry practices from leading experts in the infrastructure and construction technology sector

It’s not a question whether the artificial intelligence revolution will continue. It’s a matter of how AI trends will shape the future of the infrastructure industry. With it comes many questions about job security, data security and how to capitalize on this emerging technology while protecting your business interests.

Roads & Bridges’ panel, Getting Ready for AI: A Panel Discussion with Engineering and Technology Leaders, recently brought together experts from consulting engineering firms and software vendors to discuss the topic.

In the panel moderated by Jalpesh Patel, then business development manager of infrastructure for ALLPLAN (he now serves as Industry Development Manager – Infrastructure at Bluebeam), three experts explored the most pressing questions about AI in infrastructure and how they see it shaping the industry’s future.

Defining AI

Before diving into how AI will transform the infrastructure industry, Patel asked the panelists to define AI.

“AI, in a general sense, is about developing software or machines that have something that appears to be human-like intelligence or can do things that humans would typically be required to do in the software space,” said Terry Walters, the digital delivery evangelist at Maldelo and founder and chief architect at RoadCADdie.ai. “Essentially, it means making software that can learn in some fashion and then use that learning to solve new problems.”

While AI feels brand-new, its beginnings date to the 1950s, when several developers built applications that could learn how to play checkers, Walters explained. From the 1960s to the 2000s, AI’s growth was steady and flat until increasing in the 2010s until today, when it has become a part of most people’s lives.

“AI represents a new toolset and a new capability,” said Don Jacob, the chief innovation officer at Bluebeam. “We’ve recognized the application of the tool is important, but we are focusing on how we help people get projects done better, get the world built better, sustainably in cost and under schedule.”

Eduardo Lazzarotto, the chief product and strategy officer at ALLPLAN, sees AI as a co-pilot to assist and automate what people are doing—not replace them.

“One of the first questions that users and the industry in general have to ask themselves is how do they see the future of AI?” he said. “And what do they want that solution to deliver within their current workforce?”

Prioritizing security and teamwork

According to Walters, the explosion and proliferation of AI tools, especially free tools, are driving companies to shift the allocation of resources and capital.

“People are becoming more efficient because they’ve started to adopt these tools,” Walters said. “They’re either able to get more done or focus on the things that AI still isn’t good at. The important thing though is the security piece, especially when folks are going out to publicly available tools and [inputting] privately contained information.”

Experimenting with AI is the first step, but Jacob said the critical next step is “explainable AI,” which are tools and methods designed to help people understand the results of machine learning. Specifically, these tools are going to be essential with what Jacob calls mission-critical scenarios where human life is at stake.

“Being able to understand why the machine gave you the answer is going to be something very important for us,” he said.

Lazzarotto added that getting to this point is going to require teamwork and collaboration.

“We are always trying to integrate with other solutions to make sure the client has the workflow that they feel is right,” he said. “We’re not trying to force them into a certain aspect of using technology.”

Using AI in the AEC industry

When Walters worked on a recent Texas Department of Transportation project, he generated a “frequently asked questions” document with AI because he had a large amount of data from numerous stakeholders. AIenabled him to condense columns of information from a spreadsheet in 20 minutes instead of several hours. He has also seen AI used in grading, mechanical engineering and circuit design in electrical engineering.

“AI will be one of the most important technologies we have developed, and it will impact us in ways we can’t yet understand,” Walters said. “It’s kind of like trying to guess what the internet was going to become in the 1990s.”

In addition to consolidating text, Jacob sees significant opportunity with AI’s ability to synthesize information across different data types including text, semi-structured data, graphics, drawings, models, photos, video and audio.

“I think that is a real opportunity [to be able to apply] all the structured, semi-structured, and different types of data and see how it is being applied across other industries,” Jacob said. “I also want to underline that this is going to take all of us in the industry coming together as we go into this season of innovation with AI.”

As with every technology and tool that has come from AI, quality is essential. AI tools will only be as good as the information used to “train” it.

“Great AI comes from great data,” Lazzarotto said. “More than ever, we need to remind the whole AEC/O industry that today’s data is still locked within files, workflows or processes that need to be open.”

New to Bluebeam? Give it a try!

Discover how AI is transforming the construction industry, from automating tedious tasks to enhancing project efficiency and collaboration

Even if you’re not ready to fully invest in AI tools, it’s time to prepare for the inevitable integration of artificial intelligence into the construction industry. These tools are set to revolutionize the way projects are managed, offering enhanced value at reduced costs, fostering collaboration and addressing productivity challenges that have long plagued the sector.

Here’s how construction firms can begin preparing for AI adoption:

Identify pain points: Assess your current operations to pinpoint areas where AI can provide solutions, such as optimizing scheduling, reducing errors in designs or enhancing safety protocols.

Invest in data infrastructure: Lay the groundwork by ensuring robust data infrastructure. Even if AI deployment is not immediate, having high-quality data is crucial for effective AI implementation in the future.

Strengthen data management: Implement stringent data management practices to ensure data quality and accessibility, which are essential for AI algorithms to function effectively.

Monitor and evaluate: Stay informed about advancements in AI technologies and their applications in construction. Learn from industry peers and competitors to stay ahead.

Curious why 3 million AECO professionals worldwide use Bluebeam to finish projects faster?

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Upskill the workforce: Invest in training programs to equip your team with the skills needed to leverage AI tools effectively. Focus on nurturing talent that can integrate AI into daily operations.

Start small: Begin with pilot projects to test AI applications in real-world scenarios. Collaborate with AI experts or partner with technology firms to navigate initial implementations.

At Bluebeam, our commitment to innovation drives us to explore new ways technology can streamline processes in the architecture, engineering, construction and owner (AECO) industry. By addressing the industry’s challenges, we aim to improve the lives and work of professionals involved in building our world.

“Our objective is to propel the industry forward,” explains Don Jacob, Bluebeam’s chief innovation officer and co-founder. “We aim to create pathways for progress.”

AI lies at the heart of our recent innovations, exemplified by three AI-powered tools designed to save time by automating mundane tasks:

Auto Align: Simplifies the intricate and error-prone task of aligning points on drawings.

Automatic Title Block Recognition: Extracts critical information from drawings to automate title block creation.

3D Drawings: Transforms flat drawings into immersive 3D models, providing new perspectives on project visualization.

Looking ahead, as we continue to explore AI and other technologies, we’ve launched Bluebeam Labs, an innovation sandbox where collaboration with our users shapes future solutions before their global release.

“Given the rapid evolution of technology, there’s a significant opportunity for collaborative problem-solving within the industry,” Jacob emphasizes. “We’re committed to partnering closely with our customers to refine and optimize these tools.”

By embracing AI, construction firms can not only enhance efficiency and reduce costs but also drive innovation across the sector, paving the way for a more agile and productive future.

Read our complete eBook on artificial intelligence in construction.

Crowded dance clubs and music venues generate a lot of human body heat, so this Scottish club found a way to translate it into a significant energy source

Maybe you’ve been there—the music is bumping; the vibe is right. Many people could spend all night on the dance floor in a happening night club, especially when they’re young—if only most dance clubs weren’t so hot. Those sweaty, packed clubs might not be the most comfortable places to be, but as Glasgow-based venue SWG3 has discovered, such heat-generating hot boxes can be a potent source of clean geothermal energy.

Built spoke to David Townsend, director and founder of the award-winning geothermal energy consultancy TownRock Energy, about how one dance club has become an unlikely power source.

An unusual power source

Townsend has nurtured a lifelong fascination with geothermal energy. “My whole career, since founding TownRock Energy in 2013 right out of university where I studied geology, has been focused on exploring and applying all of the ways that heating and cooling can be provided from technologies installed in the ground,” he said.

Because of his passion for all things geothermal, it’s no surprise that the concept for SWG3’s innovative body-heat-powered dance floor came to him long before he consulted with Andrew Fleming-Brown, SWG3’s owner, about transforming the arts and events venue into the world’s first geothermally powered night club.

“The inspiration started when I was overheating at the front of a music gig in a poorly ventilated club and realized how much heat is given off by the crowd,” Townsend said. “But the idea didn’t fully materialize until my first meeting with Andrew.”

Curious why 3 million AECO professionals worldwide use Bluebeam to finish projects faster?

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Once the two put their heads together, they realized that all that power Fleming-Brown’s dancers and event attendees were generating could be put to good use.

“This type of geothermal energy technology has many advantages,” Townsend said. “It’s very high efficiency. Typically, one unit of electricity in gives four to five units of heat out, which increases when the boreholes have been previously heated up during a cooling cycle. It also has minimal surface impact, since all of the new plant is contained within a repurposed shipping container, and the rest of the infrastructure is all buried underground and silent.”

On top of that, Townsend’s storage solutions mean that all the energy the system is generating will be put to good use. “Nothing is wasted,” he said. “Using geothermal storage allows for heat to be stored over days, weeks, months and even years, as opposed to hot water tanks, which store for a mere couple of days, or air-conditioning, which does not store any heat.”

Making the dance-floor-powered club a reality

While the concept of a dance-floor-powered space might have been intuitive, Townsend said it took creativity and thinking outside the box to turn the idea into reality.

“Every dance floor that has hundreds or more people and good music generates heat, but capturing this heat and storing it for use another day is an innovative process,” Townsend said.

First, the system must efficiently remove heat and moisture from the occupied space, so the process can begin. “Air-conditioning units in the ceiling, which remove heat and moisture from the air, transferring the heat into refrigerant, which runs through pipes to the heat pumps,” Townsend said.

From there, the heat travels throughout the club. “The heat pumps transfer the heat to a 2.5 km loop of vertical borehole pipes via a water-based circulating fluid,” Townsend said. “This cycle can be reversed to bring heat back out of the ground and into the dance floor (literally, as it also connects to underfloor heating).”

At the end of its journey, the heat is efficiently stored until it is needed to provide energy. “Heat is stored underground in the rocks beneath the community garden,” Townsend said.

After designing the system, construction began. “The construction program, including tendering to secure contractors and permitting, ran from July 2021 through to August 2022,” Townsend said. “COVID and the associated meltdown in the global supply chain caused a few headaches and delays.”

Once those delays were resolved, “90% of the construction itself was carried out from January to June 2022,” he said, before the club was ready to open. “The system has been operating since September 2022,” Townsend said, later adding that, “patrons have been excited to hear about the technology, and the story has been incredibly well received on social and mainstream media.”

A greener, groovier future

“This is the first time that geothermal boreholes have been used to store body heat from dancers in a club,” Townsend said. But he hopes that it won’t be the last.

“All venues should be using this technology in some form, so as to eliminate fossil fuel use for heating and hot water,” he said. “The biggest barrier we are facing is that most venues do not own their building and the landlords are challenging to engage.”

With an increasing number of governmental organizations valuing green energy and building technologies, future incentives like subsidies and tax credits could help persuade venue owners to adopt similar solutions, or at least take a second look at areas where their spaces could easily go green.

Ultimately, Townsend said he hopes SWG3 will inspire construction professionals outside the nightlife world to take a closer look at the natural sources of clean, geothermal energy that surround us. “We hope this inspires everyone to think about how waste can be repurposed to have value,” Townsend said. “In cities waste heat is everywhere, and if we captured, stored it in the ground and reused it we would be able to eliminate the 30% of our carbon emissions that come from heating and cooling buildings.”

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The Florida structure was nearly entirely built using the technology, offering lessons for the construction industry looking to scale and replicate the building method

Imagine the impact if one construction method could help solve the housing and labor shortage, decrease the economic costs of chaotic weather damage and help families build generational wealth.

Jim Ritter, founder of Printed Farms Florida, believes 3D-printed buildings can radically change the construction industry to achieve those goals. In 2023, his startup completed the world’s largest 3D-printed building, a horse farm in South Florida.

With 3D-printed construction processes, Ritter sees opportunities for contractors to build faster, more sustainable and cost-effective buildings that reduce the impact of severe weather events. Here, he shares the details of the 3D-printed facility serving as a model for the industry.

A big undertaking

In 2020, Ritter’s Printed Farms built its first 3D-printed structure, a tractor shed, and then in 2021, a house in Tallahassee. Ritter, a lifelong equestrian, then set his sights on using the construction technique to build a horse facility.

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The company’s third project, currently the world’s largest 3D-printed structure, is a 10,600-square-foot luxury horse barn with 16 stalls, a 2,100-square-foot hot walker and a manure bin, among other features. He used a COBOD 3D-printer with an Mtec pump/mixer system to extrude a 3D mortar mix to build the structure layer by layer.

“Our printed mortar material is 6,000 psi, compared to the average building material of 3,000 to 3,500 psi, so we have a much stronger, denser material,” he said.

According to Ritter, the materials used in 3D printing create a cooler building. The design includes a cavity and air gap in the walls, which provides natural cooling. Though this was in a horse barn, these benefits also carry over to residential and commercial buildings.

“The R-factor on a block building is an R-6,” he explained. “When we do our natural wall with no insulation, we’re at R-12, and it’s easy to get to R-20.”

The economic impact

A 2019 Congressional Budget Office report estimated that the cost of damage caused by annual hurricane winds and storm-related flooding total $54 billion across the residential and commercial sectors.

“Our walls are almost impervious. You might still need to paint and air out a building and replace furniture, but the foundation is still there,” Ritter said. “We’re trying to build buildings that can withstand these climate events so it can be passed on to the next generation to help families create generational wealth.”

The long-term payoff of technology is that it will hopefully reduce construction expenses. Ritter noted that many people expect it to trim costs by 30-40%. However, the technology is still in its early stages, and Ritter anticipates the cost savings will come from the ability to build better structures with fewer people.

“In the region where this barn was built, the average building cost is $200-250 per square foot,” he said. “We came in at $220 per square foot and feel good about that.”

The learning curve

There are a lot of challenges that come along with being “the first.” Building the world’s largest 3D-printed facility was no exception.

“We had to move the machine five times, and it was challenging to get laborers to do things the right way because they’ve never built a building this way before,” Ritter said. “It is all part of the growth process, and we’re in an R&D period right now based on what we learned from the project.”

One unexpected challenge was adapting work schedules and getting the right number of people on the job. Once the machine starts printing, stopping before the “day” is done is inefficient. On this project, Ritter and the small group that worked alongside him spent long hours working in the sun without breaks.  

“This was something we hadn’t thought through,” he said. “So, now we’re working on addressing those issues to be more efficient.”

Another area for innovation is the final look. 3D-printed buildings don’t look “perfect,” Ritter explained. Some people like the look, and others stucco over it.

“We’re currently testing a paint system to produce a smooth stucco look and insulate the building on the outside all in one application,” Ritter said. “Instead of doing those three things, you spray it on and smooth it out like stucco all in one step.”

An eye to the future

Those who advocate using 3D technology in the construction industry say it will create opportunities to build structures that are cheaper and safer more quickly and require less physical labor and fewer materials in a range of architectural models and shapes. “I say 3D printing is like the old story of John Henry and the steam engine. He beat the steam engine in laying track, but he died of exhaustion,” Ritter said. “You can’t beat these machines as they get smarter, and I think you’re going to see other materials used so that we’re not cutting down trees just as concrete has to be more environmentally produced.”

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While it’s still early days for the most recent advancements of the technology, many industry firms have already taken advantage of some applications

The age of artificial intelligence is upon us. Ever since OpenAI unleashed the inaugural public version of ChatGPT, its innovative generative AI tool, in November 2022, use of the technology has boomed, with nearly every industry investing  to discover current and future uses and applications.

Companies in the architecture, engineering, construction and operations (AECO) industry are also wading into the fascinating world of AI, harnessing the tool to limit mundane tasks and streamline work.

Potential AI uses in the industry include:  

Analyzing Data: AI can analyze swaths of data to identify patterns and uncover insights that were previously stored away in scattered drawings, files, invoices and safety reports. AECO companies can use this information to improve design accuracy, streamline project management, bolster safety, optimize energy consumption and calculate sustainability metrics.  

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Iterating on Designs: With AI-powered software, AECO companies can quickly update and iterate on designs, testing out the appearance and performance of different features and allowing for easier collaboration with owners and other stakeholders.  

Optimizing Facilities Management: Using data from sensors and smart meters, AI can adjust heating, cooling and other energy use based on real-time occupancy data and climate information. The technology allows building owners to reduce energy consumption, operating costs and environmental impact.  

Creating Content: AECO companies are using AI to fine-tune proposals and client emails, as well as organize and annotate meeting notes and transcripts. 

“Construction and building is a complicated process,” said Don Jacob, co-founder and chief innovation officer at Bluebeam. “It’s got laws of physics that impact it. It’s got people and scheduling challenges. There are costs and all sorts of other factors that contribute to the successful completion of a project or not. And I think that’s where AI has the potential for this very wide scope of ways to impact problem-solving. It’s a unique tool, a multidimensional tool that can help us identify new ways to complete projects.” 

Time will tell where the construction industry is headed with AI. But it appears many companies in the industry have already taken advantage of it to improve workflows and make their project teams run more efficiently at every level.

Download Bluebeam’s complete eBook on artificial intelligence in construction.

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